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DP-1200 SP-118
DP -1200 Depaneling Routing System Feedback
The industry's most unique, efficient and cost effective depaneling router available on the market today is AIC Technologies' DP-1200 depaneling system. Incorporating two independent worktables, the DP-1200 increases production efficiency and throughput, by allowing for the loading and unloading of PCB panels from one worktable, while the PCB panel on the other worktable is being depaneled by the routing head. The DP-1200's most unique feature is the ability of the router to run two different routing programs simultaneously by assigning a different program to each individual worktable, providing the flexibility needed to compete in today's highly competitive manufacturing market and allowing for a variety of production.
The DP-1200 routing head incorporates a high speed spindle (5,000 - 50,000 rpm) with a quick release collar for quick routing bit change over. Bit to PCB alignment is done through the teaching camera mounted to the router head.

The programming software is built on a Windows NT platform with a user friendly interface that gives the user the freedom needed to control the routing functions for optimum performance. Programming can be done both on and off line through the processing software, using the teaching mode to manually position the routing pattern or by using location points to create the routing pattern.

Technical Specifications :
  Machine Dimensions:
  Length - 60" (1500mm)
  Width - 40" (1000mm)
  Height - 60" (1500mm)

  Routing Head:
  - Routing Speed 2.0" per/sec (50mm pre/sec)
  - 230vac Variable Speed (5,000 - 50,000 rpm)
  - Air Cooled Spindle Bearing
  - Chuck Dimensions 0.012" (0.3mm) to 0.16" (4.0mm)
  - Missing or Broken Bit Detection

  PCB Handling System:
  - Dual Independent Worktable
  - Transverse Speed 8" per/sec (200mm per/sec)
  - 16" (400mm) L x 12" (300mm) W

  Exhaust/Vacuum:
  - Venturi Nozzle
  - Integrated Vacuum Pump with Filter

  Controller:
  - Digital Input/Output Controller Card
  - Digital Built In Motor Controller Card
  - AC Servo Axis Motors (200w/100w)
  - B/W Built In Video Capture Card

  Camera System:
  - Digital Camera with 768 x 568 pixel
  - 1" (25.4mm) Field Of View

  Computer System:
  - Pentium Based Processor
  - Windows NT Operating System

  Facility Requirements:
  Vacuum System - 240vac, 1 Phase, 13 Amps
  Router System - 240vac, 1 Phase, 30 Amps
  - 80 psi minimum (Clean Dry Air Supply)

  Options:
 

- Fiducial Vision System
  - Statistical Process Control Software
  - Single Work Board System
  Larger Work Board Holder - 16" (400mm) L x 24" (600mm) W
 
- Pass Through System Top
SP-118 Singulation Press Feedback
AIC Technologies, SP-118 Singulation Press is the most cost effective depaneling solution for high volume production. Designed to depanel multiple up PCB panels, the SP-118 can achieve higher production yields, than that of other depaneling methods, with cycle times of less than 8 seconds per cycle and is preferred for high volume production.

Each singulation die set is designed specifically for each PCB panel ensuring proper alignment and singulation patterns. The singulation die sets eliminate the undue stress to the PCB, SMT components and solder joints, because each set has an upper and lower die, which shears the PCB. The singulation die set is loaded onto the

die shuttle and is automatically transferred into the press, where the upper die is locked onto the upper platen and the lower die section is locked onto the die shuttle. The PCB is loaded onto the lower die section and shuttled into the press where it is singulated and returned to the operator. This method for loading the singulation die sets provides for fast and accurate change over which eliminates setup time created by manually installing die sets, fixtures and stand offs. Machine operation and alignment is automatic. Starting operation is done through double palm buttons and a sensor curtain is used to ensure operator safety.

Technical Specifications :
  Machine Dimensions:
  Length - 58" (1460mm)
  Width - 36" (920mm)
  Height - 68" (1700mm)
  Weight - Approx (1.4 Metric Tons)

  Capacity:
  - Platen Pressure 10 ->40 tons (Hydraulic)
  - Stroke 5" (after dies are in place)
  - Maximum PCB Size 21" x 15" (530mm x 380mm)

  Machine Controlr:
  - Hands Free Operation (Double Palm Buttons)
  - PLC Machine Operation
  - Operator Curtain Sensor

  PCB Handling System:
  - Front Loading PCB Shuttle Carriage

  Facility Requirements:
  - 440vac, 3 phase
  - 80 psi minimum (Clean Dry Air Supply)

  Options:
 
- Die Set Magazine Loaders Or Lifters For Quick Change Over Top